Medical Equipment Solutions by Mathias Synergy Solutions
The Pilot Line Automated Friction Tester - A precise, fully automated system with controlled normal force, integrated heated water bath, programmable test protocols, real-time data monitoring, and easy PDF/CSV data export. Designed for repeatable testing, accuracy, and minimal operator intervention.
This Coating Machine is designed to precisely apply coatings on medical devices. It features two dipping stations, one for a primer coat and one for a top coat, allowing for a fully automated coating processes.
The Coil Winder 2.0 is built for engineering labs and pilot production environments where precision, repeatability, and flexibility are key. While its mechanical design remains familiar, the internal electronics have been completely upgraded to support our new Angle Pilot and future accessories.
This vertical reflow machine is perfect for prototyping and pilot production lines. This machine combines flexibility with accurate and repeatable performance. It plugs into a standard 120 VAC outlet so it can be used where you need it.
The proprietary 360° convection nozzle delivers precise PID controlled hot air to your device. The temperature is programmable up to 300° C and is maintained within 1° of the setpoint.
The Pilot Line Mandrel Stretcher is designed to simplify mandrel removal from catheter shafts and other mandrel-based devices after reflow or similar manufacturing processes. Rather than simply pulling the mandrel out of the finished device, the Mandrel Stretcher elongates the mandrel, reducing its cross-sectional area and helping it release from the inside of the device. Once released, the device can slide off with zero force.
The easiest way to power a stepper motor is with this Mini Stepper Driver. Just hook up the 4 stepper motor wires to the screw terminals, plug in the included 12V adapter, and go! All the electronics are housed in a compact 3D printed case.
The CTF-807-LX3 is designed to form long tip catheters. We have successfully developed a system that can control the heat distribution across the die surface evenly.
Distal End Forming Cassette
- Long Tapered Tips
- Long Introducers
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The Dual Servo Tipper is designed to form two standard-length catheters simultaneously, each with independent temperature control. Its servo slide ensures precise speed and consistent results.
Dual Tip Forming Cassette
- Straight-Tapered Tips
- 4" Taper Tips
- Rounded-Edge Tips
- Hood-Formed Tips
The Dual Air Tipper is designed to form the distal and proximal ends of catheter tubes.
Distal End Forming Cassette
- Straight-Tapered Tips
- Rounded Tips
- Rounded-Edge Tips
- Hood-Formed Tips
The Servo Tipper PRO precision tip forming system uses a servo slide, which increases the forming speed control, insertion force control and gripping pressure control, providing excellent process consistency. The system is designed to perform almost all operations for forming and bonding catheter products.
External Metallic Mold
- Straight-Tapered Tips
- Rounded Tips
- Rounded-Edge Tips
- Hood-Formed Tips
The Air Tipper is designed to form the distal and flare the proximal ends of catheter tubes. Simply change the cassette and start forming the tubes.
Distal End Forming Cassette
- Straight-Tapered Tips
- Rounded Tips
- Rounded-Edge Tips
- Hood-Formed Tips
Proximal End Flaring Cassette
- Flared Tips
- Flange Tips
Design Pro specializes in advanced manufacturing solutions, including a catheter forming system, a state-of-the-art coating machine, and reliable inspection equipment to ensure quality and precision.
Gimac is renowned for its advanced catheter forming system, which is designed to enhance the efficiency of medical device manufacturing. The company also offers state-of-the-art coating machines that ensure optimal surface treatment for various applications. Additionally, Gimac provides inspection equipment that guarantees the quality and precision of each product throughout the production process.
Scienscope specializes in advanced manufacturing solutions, including a catheter forming system that enhances the production process. Our state-of-the-art coating machine ensures consistent quality, while our inspection equipment guarantees that every product meets the highest standards.
NEW: PilotLine Friction Tester Now Available
The Pilot Line Friction Tester (FRV) is a fully programmable friction testing system for catheters, guidewires, medical tubing, and other medical devices. By measuring the pull force required to draw a sample through a controlled pinch force, the FRV enables engineers to evaluate coating performance, compare lubricity between samples, assess coating durability, and validate manufacturing processes with repeatable, high-quality data.