Mathias Synergy Solutions
Our Vision
ONEX RF delivers specialized systems, including a catheter flaring system, servo catheter tipper, and bonding solutions — all built to meet the precision and speed your applications demand.
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!NEW! Servo Catheter Tipper
Standard Catheter Tipping Catheter Flaring System
Standard Catheter Tipping Catheter Flaring System
The CTF - 807-LXS1 precision tip forming system, an advanced catheter flaring system, utilizes a servo slide that enhances forming speed control and ensures excellent process consistency. This servo catheter tipper is engineered to execute nearly all operations necessary for the forming and bonding of catheter products.
External Metallic Mold
Straight-Tapered Tips
Rounded Tips
Rounded-Edge Tips
Hood-Formed Tips
Standard Catheter Tipping Catheter Flaring System
Standard Catheter Tipping Catheter Flaring System
Standard Catheter Tipping Catheter Flaring System
The CTF-807-LX1 is an innovative catheter flaring system designed to form the distal and flare the proximal ends of catheter tubes. With this system, you can simply change the cassette and start forming the tubes effortlessly using our advanced RF welding machine.
**Distal End Forming Cassette**
- Straight-Tapered Tips
- Rounded Tips
- Rounded-Edge Tips
- Hood-Formed Tips
**Proximal End Flaring Cassette**
- Flared Tips
- Flange Tips
This setup is compatible with the servo catheter tipper, ensuring precision and efficiency in catheter manufacturing.
2-up Catheter Tipping System
Standard Catheter Tipping Catheter Flaring System
2-Up Servo Catheter Tipping System
The CTF-807-LX2 is designed to form the distal and proximal ends of catheter tubes, utilizing an advanced catheter flaring system. This innovative design includes features such as straight-tapered tips, rounded tips, rounded-edge tips, and hood-formed tips, all of which can be effectively created using a servo catheter tipper or an RF welding machine.
2-Up Servo Catheter Tipping System
2-Up Servo Catheter Tipping System
2-Up Servo Catheter Tipping System
The LXS2 model is designed to form two standard-length catheters simultaneously, each featuring independent temperature control, making it an efficient catheter flaring system. Its servo slide ensures precise speed and consistent results, leveraging advanced technology similar to that found in an RF welding machine. Additionally, the servo catheter tipper allows for versatile tip configurations, including straight-tapered tips, 4" taper tips, rounded-edge tips, and hood-formed tips.
Long-Tip Catheter Forming System
2-Up Servo Catheter Tipping System
Long-Tip Catheter Forming System
The CTF-807-LX3 is designed to form long tip catheters using an advanced catheter flaring system. We have successfully developed a system that can control the heat distribution across the die surface evenly, enhancing the performance of our RF welding machine. This ensures precision in the formation of long tapered tips and long introducers, with the assistance of our servo catheter tipper.
R&D Heat Sealer
2-Up Servo Catheter Tipping System
Long-Tip Catheter Forming System
The ONEX Basic Heat Sealer, equipped with a single shuttle, operates without the need for an RF welding machine to seal HDPE, LDPE, or multi-layer EVA films. This compact heat sealer is ideal for small products and R&D applications, particularly for various European medical products that require Non-PVC materials. The system features a heated upper platen and test dies, making it a versatile choice for applications such as a catheter flaring system or as a component in a servo catheter tipper.
RF Tipping Tool development
RF Tipping Tool development
RF Tipping Tool development
We manufacture catheter tipping dies and provide a comprehensive catheter flaring system, assisting R&D and OEM clients who require a fast turnaround of dies or sample catheters.
Our strengths include:
- Design and manufacture of dies in 2-3 weeks.
- Process development utilizing advanced RF welding machines.
- Provision of tipped samples using our servo catheter tipper.
We also repair or replace any damaged die.
Our team evaluates dies for repair, and if it's not feasible, we will create a new die with the exact dimensional properties.
Drawings: If you have the die drawing, great! If not, simply provide us with a sample die and we'll manufacture a new one in less than 2 weeks.
2-3 Week Lead Time
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